{"id":7171,"date":"2025-10-17T11:21:13","date_gmt":"2025-10-17T09:21:13","guid":{"rendered":"https:\/\/www.utp-umwelttechnik-poehnl.de\/project\/reference\/"},"modified":"2026-02-13T09:03:24","modified_gmt":"2026-02-13T08:03:24","slug":"reference","status":"publish","type":"project","link":"https:\/\/www.utp-umwelttechnik-poehnl.de\/en\/project\/reference\/","title":{"rendered":"Dissolved Air Flotation for Industry"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; prev_background_color=&#8221;#ffffff&#8221; next_background_color=&#8221;#F2F2F2&#8243; admin_label=&#8221;Hero Section&#8221; _builder_version=&#8221;4.17.6&#8243; background_color=&#8221;#0077A5&#8243; background_color_gradient_direction=&#8221;90deg&#8221; background_enable_image=&#8221;off&#8221; background_size=&#8221;contain&#8221; background_position=&#8221;bottom_left&#8221; min_height=&#8221;198px&#8221; custom_padding=&#8221;1.4%||1.5%||false|false&#8221; top_divider_style=&#8221;none&#8221; bottom_divider_style=&#8221;none&#8221; 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_builder_version=&#8221;4.18.1&#8243; background_image=&#8221;https:\/\/www.utp-umwelttechnik-poehnl.de\/wp-content\/uploads\/2023\/04\/klaeropro-daf-1.jpg&#8221; background_position=&#8221;top_left&#8221; background_horizontal_offset=&#8221;0%&#8221; background_vertical_offset=&#8221;17%&#8221; width=&#8221;93.1%&#8221; min_height=&#8221;529px&#8221; custom_margin=&#8221;|20%||20%|false|false&#8221; custom_margin_tablet=&#8221;|4%||4%|false|true&#8221; custom_margin_phone=&#8221;|4%||4%|false|true&#8221; custom_margin_last_edited=&#8221;on|desktop&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text admin_label=&#8221;Hero Section Title&#8221; _builder_version=&#8221;4.18.1&#8243; text_font=&#8221;Arial||||||||&#8221; text_text_color=&#8221;#66686b&#8221; text_font_size=&#8221;16px&#8221; text_line_height=&#8221;1.43em&#8221; header_font=&#8221;||||||||&#8221; header_text_color=&#8221;#0077A5&#8243; header_line_height=&#8221;1.1em&#8221; header_2_font=&#8221;||||||||&#8221; header_2_text_color=&#8221;rgba(255,255,255,0.6)&#8221; header_2_font_size=&#8221;30px&#8221; header_2_letter_spacing=&#8221;1px&#8221; header_2_line_height=&#8221;1.1em&#8221; header_3_font_size=&#8221;24px&#8221; header_3_line_height=&#8221;1.1em&#8221; background_color=&#8221;#ffffff&#8221; background_layout=&#8221;dark&#8221; width=&#8221;100%&#8221; max_width=&#8221;100%&#8221; module_alignment=&#8221;left&#8221; custom_margin=&#8221;300px|-79px||7%|false|false&#8221; custom_margin_tablet=&#8221;200px|||40%|false|false&#8221; custom_margin_phone=&#8221;|0px||4%|false|false&#8221; custom_margin_last_edited=&#8221;on|desktop&#8221; custom_padding=&#8221;20px|25px|20px|25px|true|true&#8221; custom_padding_tablet=&#8221;19px|23px|19px|23px|true|true&#8221; custom_padding_phone=&#8221;13px||13px||true|true&#8221; custom_padding_last_edited=&#8221;on|desktop&#8221; animation_style=&#8221;fade&#8221; animation_direction=&#8221;bottom&#8221; header_font_tablet=&#8221;&#8221; header_font_phone=&#8221;&#8221; header_font_last_edited=&#8221;on|phone&#8221; header_font_size_tablet=&#8221;&#8221; header_font_size_phone=&#8221;30px&#8221; header_font_size_last_edited=&#8221;on|phone&#8221; header_2_font_size_tablet=&#8221;&#8221; header_2_font_size_phone=&#8221;50px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p>Agricultural direct marketer AGD Agrar GmbH<\/p>\n<p><span><\/span><\/p>\n<h1>New construction of an industrial wastewater pre-treatment plant<\/h1>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.17.6&#8243; background_color=&#8221;#F2F2F2&#8243; custom_padding=&#8221;||||false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row column_structure=&#8221;2_3,1_3&#8243; _builder_version=&#8221;4.18.1&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_testimonial quote_icon_color=&#8221;#0077A5&#8243; quote_icon_background_color=&#8221;#FFFFFF&#8221; font_icon=&#8221;&#xf05a;||fa||900&#8243; use_icon_font_size=&#8221;on&#8221; icon_font_size=&#8221;37px&#8221; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#FFFFFF&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<h3>Profile:<\/h3>\n<table>\n<tbody>\n<tr>\n<td><strong>System:<\/strong> kl\u00e4ropro-DAF<\/td>\n<td>\n<p>Location, building owner<br \/>AGD Agrar GmbH<br \/>Dorfilm 20<br \/>D-07338 Leutenberg<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td><strong>Designer, consultant:<br \/>\n<\/strong>utp umwelttechnik GmbH<br \/>Weidenberger Str. 2-4<br \/>D- 95517 Seybothenreuth<\/td>\n<p><\/p>\n<td><strong>Installation company:<br \/><\/strong>utp service GmbH<br \/>Weidenberger Str. 2-4<br \/>D- 95517 Seybothenreuth<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong style=\"font-size: 14px;\"><br \/>Module components:<\/strong><\/p>\n<ul>\n<li>drum screen for removal of coarse material <\/li>\n<li>dissolved air flotation plants<\/li>\n<\/ul>\n<p><strong>Structural engineering:<\/strong> container module construction, monolithic PE-tanks <\/p>\n<p><strong>Start of planning: <\/strong>June 2021<\/p>\n<p><strong>Date of commissioning:<\/strong> December 2022<\/p>\n<p>[\/et_pb_testimonial][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.18.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p><strong>Dimensioning:<\/strong><\/p>\n<p>[\/et_pb_text][et_pb_number_counter title=&#8221;@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9tZXRhX2tleSIsInNldHRpbmdzIjp7ImJlZm9yZSI6IkJPRC9kYXkgIiwiYWZ0ZXIiOiIiLCJtZXRhX2tleSI6Ik9yZ2FuaXNjaGUgRWluZ2FuZ3NmcmFjaHQgIiwiZW5hYmxlX2h0bWwiOiJvZmYifX0=@&#8221; number=&#8221;53,00 kg &#8221; percent_sign=&#8221;off&#8221; _builder_version=&#8221;4.18.1&#8243; _dynamic_attributes=&#8221;title&#8221; _module_preset=&#8221;default&#8221; number_font_size=&#8221;47px&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_number_counter][et_pb_number_counter title=&#8221;Hyraulic load: &#8221; number=&#8221;15,00 m\u00b3\/day&#8221; percent_sign=&#8221;off&#8221; _builder_version=&#8221;4.18.1&#8243; _module_preset=&#8221;default&#8221; number_font_size=&#8221;47px&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_number_counter][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;||14px|||&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text admin_label=&#8221;Text&#8221; _builder_version=&#8221;4.17.6&#8243; header_text_color=&#8221;#0077A5&#8243; header_2_text_color=&#8221;#0077A5&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; module_alignment=&#8221;center&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<h2 class=\"h2-as-h3 hyphens-none\">Existing situation<\/h2>\n<p>The AGD Agrar GmbH Dorfilm is located in the middle of the Thuringian Slate Mountain Range in Saalfeld-Rudolstadt, Thuringia.<\/p>\n<p>As an agricultural production company, it processes its own animal products. In addition to dairy farming, pig farming and fattening facilities, the raised bulls and fattened pigs are slaughtered and processed in the company&#8217;s own butcher\u2019s shop and also marketed directly on the location. <\/p>\n<p>In order to be allowed to discharge the incurring wastewater into the municipal sewage treatment plant, discharge conditions defined by the responsible administration association were specified.<\/p>\n<p>Above all, a substantial reduction of the organic dirt load as well as the regulation of the pH-value was required.<\/p>\n<p>In June 2021, the order for preparing a basic evaluation for new construction of the wastewater pre-treatment plant was placed with utp umwelttechnik GmbH.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.utp-umwelttechnik-poehnl.de\/wp-content\/uploads\/2023\/05\/Flotationsanlage-AGD-Dorfilm-4.jpg&#8221; title_text=&#8221;Dissolved air flotation (DAF) AGD Dorfilm&#8221; _builder_version=&#8221;4.18.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;||14px|||&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.utp-umwelttechnik-poehnl.de\/wp-content\/uploads\/2023\/05\/Flotationsanlage-AGD-Dorfilm-7.jpg&#8221; title_text=&#8221;Flotation system AGD Dorfilm&#8221; _builder_version=&#8221;4.18.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text admin_label=&#8221;Text&#8221; _builder_version=&#8221;4.18.1&#8243; header_text_color=&#8221;#0077A5&#8243; header_2_text_color=&#8221;#0077A5&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; module_alignment=&#8221;center&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<h2 class=\"csc-firstHeader\">Scope of services of utp umwelttechnik GmbH<\/h2>\n<p class=\"csc-firstHeader\"><strong>Ready-to-use overall performance consisting of:<\/strong><\/p>\n<ul>\n<li>conceptional design<\/li>\n<li>approval planning<\/li>\n<li>detailed engineering and construction site management<\/li>\n<li>civil works and installation<\/li>\n<li>manufacturing, delivery and assembly of the technical equipment<\/li>\n<li>clearing and retrofitting of the existing tank technology<\/li>\n<li>complete equipment and delivery of a new technology container<\/li>\n<li>control unit \/ automation technology<\/li>\n<li>EMSR-technology and telecontrol engineering<\/li>\n<li>measurement and dosing technology<\/li>\n<li>electric supply and fresh water supply<\/li>\n<li>operation management after commissioning<\/li>\n<\/ul>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.18.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#F2F2F2&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.17.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text admin_label=&#8221;Text&#8221; _builder_version=&#8221;4.18.1&#8243; header_text_color=&#8221;#0077A5&#8243; header_2_text_color=&#8221;#0077A5&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; module_alignment=&#8221;center&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<h2 class=\"csc-firstHeader\">Project details \/ solution by utp<\/h2>\n<p>The incurring butchery wastewater flows via a gravity pipe into an upstream sand trap. For this purpose, the existing grease separator system was converted accordingly and continued to be used.<br \/>As next step, the wastewater enters a free-standing 10-foot container in which it is fed to a drum screening plant. There, a mechanical coarse material removal takes place.   <\/p>\n<p>Afterwards, the pre-treated wastewater flows into a 20 m\u00b3 underground plastic tank. This is used to equalize and buffer the resulting production wastewater. <\/p>\n<p>Depending on the level, the following dissolved air flotation (DAF) is fed fully automatically from there. This includes pH neutralization as well as the addition of flocculation and flotation aids. Necessary additives are added fully automatically from bulk packs and a polymer mixing station.  <\/p>\n<p>Ein Teil des bereits gereinigten Abwassers wird im sogenannten Recyclingverfahren mittels einer Mehrphasenpumpe kontinuierlich und unter hohem Druck mit Luft ges\u00e4ttigt. Anschlie\u00dfend wird das Luft-Wasser-Gemisch in den Flotationsreaktor zur\u00fcckgef\u00fchrt.<br \/>Durch die Druckentlastung entstehen feine Gasblasen, welche sich an den abzuscheidenden Stoffen (Flotat) anheften und diese aufschwimmen lassen. Das Flotat wird im oberen Teil des Reaktors gesammelt, aufkonzentriert und automatisch in einen unterirdischen Flotatspeicherbeh\u00e4lter abgeleitet. Das vorgereinigte Abwasser wird nun vergleichm\u00e4\u00dfigt in den kommunalen Kanal eingeleitet.   <\/p>\n<p>The complete flotation plant, consisting of flotation reactor, pump, dosing and control technology, is housed in a 20-foot technology container. In order to increase operational reliability, the complete system is equipped with a PLC control unit, which enables remote monitoring and remote access. <\/p>\n<p><span style=\"text-decoration: underline;\"><a href=\"https:\/\/www.utp-umwelttechnik-poehnl.de\/wp-content\/uploads\/2023\/05\/Flotation_AGD-Dorfilm_klaeropro_e_05.05..pdf\" rel=\"attachment noopener wp-att-5433\" title=\"Reference AGD Agrar GmbH\" target=\"_blank\">Download of the PDF  &gt;<\/a><\/span><\/p>\n<p>[\/et_pb_text][et_pb_gallery gallery_ids=&#8221;5307,5313,5311,5319,5260,5323,5325,5264,5262,5268&#8243; show_title_and_caption=&#8221;off&#8221; zoom_icon_color=&#8221;#0077A5&#8243; hover_overlay_color=&#8221;rgba(226,226,226,0.47)&#8221; _builder_version=&#8221;4.18.1&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;||||false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; 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